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Compared to other media blasting methods, dry ice blasting does not create secondary waste or chemical residues as dry ice sublimates , or converts back to a gaseous state, when it hits the surface that is being cleaned.
Dry ice blasting does not require clean-up of a blasting medium. Dry ice blasting involves propelling pellets at extremely high speeds.
The actual dry ice pellets are quite soft, and much less dense than other media used in blast-cleaning i. Upon impact, the pellet sublimates almost immediately, transferring minimal kinetic energy to the surface on impact and producing minimal abrasion.
The sublimation process absorbs a large volume of heat from the surface, producing shear stresses due to thermal shock. The efficiency and effectiveness of this process depends on the thermal conductivity of the substrate and contaminant.
The rapid change in state from solid to gas also causes microscopic shock waves , which are also thought to assist in removing the contaminant.
The dry ice used can be in solid pellet form or shaved from a larger block of ice. The shaved ice block produces a less dense ice medium and is more delicate than the solid pellet system.
In addition, pellets may be made by either compressing dry ice snow, or using tanks of liquid CO2 to form solid pellets.
Dry ice blasting technology can trace its roots to conventional abrasive blasting. The differences between an abrasive-blasting machine and a dry ice blasting machine are in how they handle the blast media.
Unlike sand or other media, dry ice is generally used at its sublimation temperature. Other differences include systems for preventing the ice from forming snowball -like jams, and different materials to allow operation at very low temperatures.
There are two methods of dry ice blasting, two-hose and single hose. The single hose system is more aggressive for cleaning, since the particles are accelerated to faster speeds.
Two-hose dry ice blasting was developed before the single-hose system. The two-hose dry ice blasting approach is very similar to a suction-feed abrasive blast system.
Compressed air is delivered in one hose, and ice pellets are sucked out of a second hose by the venturi effect. For a given amount of compressed air, two-hose systems can have less vertical distance between the machine and applicator.
For most systems available today this limit is well in excess of 7. Two-hose systems are generally cheaper to produce due to a simpler delivery system.
These systems are rarely seen today as they are less efficient in most applications. Their principal advantage is in allowing finer particles of ice to be delivered to the applicator as the late combination of warm air with cold ice results in less sublimation in the hose.
These systems allow for more delicate surfaces to be cleaned such as in semiconductor. The first dry ice blasting machine to be commercialized was a single-hose system.
It was developed by Cold Jet, LLC in ,   and uses a single hose to deliver air blasts and dry ice. Single-hose dry ice blasters share many of the advantages of single-hose abrasive-blast systems.
To avoid the potential dangers of a pressurized hopper, single-hose dry ice blasters make use of a quickly cycling airlock. The single-hose system can use a longer hose than its double-hose counterpart without a significant drop in pressure when the ice leaves the hose.
The additional power comes at the cost of increased complexity. Single-hose systems are used where more aggressive cleaning is an advantage. This allows heavier build-up to be cleaned and allows moderate buildup to be cleaned faster.
Dry ice blasting is utilized in many different types of industries. The unique properties of dry ice make it an ideal cleaning solution in many commercial and manufacturing settings.
Dry ice blasting can clean numerous objects with differing, complex geometries at once, which is why cleaning plastic and rubber molds is a main application for the technology.
Dry ice blasting cleans the molds in-place at operating temperature, which eliminates the need to shut production down for cleaning. Dry ice blasting can be used to clean food processing equipment.